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Extrusion of complex preforms for microstructured optical fibers

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Abstract

We report a significant advance in preform extrusion and die design, which has allowed for the first time the fabrication of complex structured preforms using soft glass and polymer billets. Structural preform distortions are minimized by adjustment of the material flow within the die. The low propagation loss of an extruded complex bismuth glass fiber demonstrates the potential of this advanced extrusion technique for the fabrication of novel soft glass and polymer microstructured fiber designs.

©2007 Optical Society of America

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Figures (5)

Fig. 1.
Fig. 1. (a). Sketch of extrusion process and (b) extrusion die concepts with equal and different size feed holes for a target preform structure having 60 holes (4 rings), white filled circles are blocking elements, black and red circles are feed holes.
Fig. 2.
Fig. 2. Hole type classification and labeling for transverse preform structures containing air holes arranged on a hexagonal lattice.
Fig. 3.
Fig. 3. Photographs of extruded preforms. (a), (e) and (f) lead silicate glass; (b) bismuth glass; (c) and (d) polymer. The bars refer to 2mm.
Fig. 4.
Fig. 4. (a). Transverse profiles of targeted and measured preform structures and (b) measured position and shape of holes in preforms and fiber.
Fig. 5.
Fig. 5. Propagation loss and cross-sectional image of bismuth fiber with 3 rings of holes.

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