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Teflon-coated microfiber resonator with weak temperature dependence

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Abstract

A temperature insensitive three-turn microfiber coil resonator (MCR) is demonstrated by embedding it in Teflon with opposite thermo-optic coefficient. The temperature dependence of a MCR strongly depends on the microfiber size which controls the ratio of thermal effect contributions from silica and polymer. Fabricated from a ~3μm-diameter microfiber, the temperature dependence of our MCR is compensated to less than 6pm/°C. Further suppression of the temperature dependence can be realized with ideal microfiber radius.

©2011 Optical Society of America

1. Introduction

Optical micro-resonators have generated tremendous research progress in telecommunication and sensing with key merits of compact size, wavelength agility and tunability. Various micro-resonators have been investigated and demonstrated, including photonic crystal cavities, ring resonators, microspheres and optical microfiber coil resonators (MCRs) [110]. As a basic functional element of the microfiber photonic circuit, MCRs in forms of self-coupling loop, knot and 3D coil structures [110] have increasingly attracted interest due to their intrinsic advantages of small scattering/absorption loss, structural simplicity and direct coupling to input/output fibers, following the quick development of fabrication technology on subwavelength-diameter microfibers. In particular the 3D MCR is a difficulty for standard planar light circuit (PLC) technology due to the stereoscopic geometry. However, it could be easily obtained by just wrapping a microfiber on a low index dielectric rod. Taking the benefit of the unique structure, the 3D MCR can be employed as a highly sensitive microfluidic sensor [11,12], a current sensor, an optical gyroscopes, a berry phase magnifier, a temperature sensor, a slow light generator or an optical signal processor [13,14]. For the deployment of the MCR, investigation of practical implementation issues such as stability, degradation and cleanness is needed to test the robustness of the device. The embedding of a MCR in a low refractive index medium seems to be necessary and the best method to solve reliability issues, providing both protection from fast aging and geometrical stability [3,6]. However, another key issue on temperature stability has not been investigated and solved. For a silica-MCR without polymer coating, the temperature sensitivity is about 10-20pm/°C similar to planar silica ring resonators without polymer cladding. Because the MCR must be embedded in low index polymer in real applications, strong temperature dependent wavelength shifts exist resulting from the thermal expansion and thermo-optic effect of both the fiber and polymer. Ref. [15] reported a knot MCR embedded in low index polymer EFIRON UVF which has a sensitivity of ~300pm/°C. It is useful for temperature sensing but harmful to most sensing and telecom applications.

In this paper, we investigate theoretically and experimentally the thermal characteristics of a 3D MCR embedded in Teflon. Our calculation shows that the temperature dependence severely relates to the microfiber diameter and it is possible to suppress the temperature dependence at a certain diameter. By embedding a three-turn MCR with ~3μm-diamter microfiber in Teflon, we demonstrate the temperature-dependent wavelength shift as low as ~6pm/°C in the room temperature range. Weaker temperature-dependence can be achieved by controlling the microfiber diameter precisely.

2. Theory

In a MCR embedded in low index polymer, the main resonance condition can be expressed as

2πneff/λrL=Constant
where neff, λr and L are the effective refractive index, resonance wavelength and coil length, respectively.

The resonance wavelength temperature dependence of a MCR embedded in a low index polymer is

S=dλr/dT=STOE,MF+STOE,LP+STEE,MF+STEE,LP{STOE,MF=(λr/neff)σMF(neff/nMF)STOE,LP=(λr/neff)σLP(neff/nLP)STEE,MF=(λr/neff)αMF(neff+rneff/r)STEE,LP=γαLPλr
where STOE,MF (STOE,LP) and STEE,MF (STEE,LP) are contributions from thermo-optic and thermal expansion effects of the microfiber (low index polymer, LP). αMF (αLP) and σMF (σLP) are the thermal expansion and thermo-optic coefficients of the microfiber (low index polymer). r is the microfiber radius. For silica microfiber, αMF = 5.5 × 10−7 /°C and σMF = 1.1 × 10−5 /°C. For Teflon®AF, αLP ≈0.8 × 10−4 /°C and σLP ≈-1.3 × 10−4 /°C [16,17]. Because of the mismatched thermal expansion between silica microfiber and polymer, we induce γ (0 < γ < 1) in STEE,LP which represents the effective contribution on the microfiber coil length from the thermal expansion of polymer.

Figure 1(a) shows the dependence of neff/nMFand neff/nLP on the microfiber radius using the following parameters: the index of microfiber nc = 1.4443, the index of Teflon®AF nt = 1.311, the wavelength λr = 1550nm. neff is about 1.31 ~1.443 and increases slowly with radius. neff/nMFand neff/nLPvary quickly with radius when r < 1.5μm. neff is the effective index. All the simulation is performed using Matlab.

 figure: Fig. 1

Fig. 1 (a) Variation of neff/nMF(solid line) and neff/nLP (dashed line) as a function of the microfiber radius. (b) Variation of the estimated sensitivity as a function of the microfiber radius, only considering the contribution from thermo-optic effect. Red area II is the temperature insensitive area where |S|< 5pm/°C.

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According to our calculations, the thermal expansion effect of silica STEE,MF contributes little to the total sensitivity and can be ignored. The contribution from thermo-optic effect of silica (STOE,MF) is about12 - 20 pm/°C which coincides with planar silica ring resonator [18]. STOE,LP is very important and dominates because the thermo-optic coefficients of Teflon are ten times larger than the thermo-optic effect of silica. It is very difficult to have the accurate value of STEE,LP, but as we expect, the multi-turn coils are very tight in the polymer so the polymer lateral expansion inside the coils cannot change the coil length much and the polymer inside the coils mainly expands longitudinally. For simplify, we can assume that STEE,LP is very small and ignore it here. At a special radius, the negative thermo-optic effect can compensate other thermal effect with the following athermal condition:

σLPneffnLP=αMF(neff+rneff/r)+σMFneffnMF+γαLPneffσMFneffnMF

Figure 1(b) shows the dependence of sensitivity on the microfiber radius only considering the contribution from thermo-optic effect. If we define the temperature insensitive area where |S| < 5pm/°C, the estimated microfiber radius for temperature insensitive MCR is ~1.45μm (red area, II). If the radius is small in the area I, the dominated contribution is from thermo-optic effect of polymer and MCR shows high temperature dependence which coincides with Ref. [15]. If the radius is large in the area III, the dominated contribution is from thermo-optic effect of microfiber and MCR shows medium temperature dependence.

3. Fabrication

Our MCR was fabricated using the process and setup presented in [12]. A standard single-mode fiber (Corning SMF-28) was heated and tapered down into a very thin microfiber by using the flame brushing technique [2,14,19]. The microfiber diameter and the length of the uniform waist region were ~3μm and ~5mm, respectively. The fabricated microfiber was carefully wound onto a Teflon-pre-coated support glass rod to form a three-turn coil with the aid of a microscope and rotation stage. The rod diameter Drod was ~1mm. Then the resonator embedding was carried out using the 601S1-100-6 solution of Teflon®AF (DuPont,United States). The structure was repeatedly covered with the Teflon solution on a Teflon-coated substrate and the solvent was allowed to evaporate. The whole sample was cured in air for several hours. We fabricated the three-turn MCR because it was a typical multi-turn MCR, and more turns possibly made the coil wrapped more tightly on the rod. The fabrication reproducibility depends on the precise control of rod and microfiber diameter and coil pitch, which strongly depends on the performance of fabrication facilities including the micro-heater, liner and rotation stages. With the best facilities (nm resolution stages, highly stable electrical-micro-heater, etc.), the reproducibility will be good.

The microscope pictures of the three-turn MCR before and after embedded in Teflon are shown in Fig. 2 . The three-turn coils are very close to each another. Coating with Teflon provides a smooth surface and a homogeneous medium. Although some sporadic bubbles are observed in the polymer, their effect on the MCR is negligible because none of them is in proximity of the microfiber. The transmission spectrum is measured with a broadband source (1525 ~1610nm) and an Ando AQ6317B optical spectrum analyzer (OSA). Figure 3 shows the resonance spectra of the MCR at 23°C. It shows a complicated profile because the coupling among the three turns is possibly irregular and not-exactly uniform and even there is birefringence effect. Here we only consider the main resonance valleys with an extinction ratio of ~9 dB, free spectrum range (FSR) of ~0.51nm, Q factor is ~15,000. Using the simple ring resonator model, the FSR can be written as

 figure: Fig. 2

Fig. 2 Microscope pictures of a MCR (a) wrapped on a rod (b), (c) before and (d) after embedded in Teflon. (b) and (c) are taken from different sides. The microfiber and rod radii are ~1.5 and 500μm, respectively.

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 figure: Fig. 3

Fig. 3 Transmission spectrum of the embedded MCR onto a 1-mm-diameter support rod in the range from 1545 to 1547 nm.

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FSR=λr2/neffL

This model predicts FSR ~0.53nm assuming L = πDrod. The small difference between theoretical prediction and experiments could arise from a real optical path longer than πDrod, because the microfiber and coil diameters present some irregularity and the coil position is not always perpendicular to the rod which means that the coil diameter is a little bigger than the rod diameter. The transmission spectrum relates on the fiber loss and the coil pitch, It can be improved by reducing the microfiber loss and optimizing the coil pitch, careful optimizations of flame height and stage speed are needed and better facilities are preferred.

We characterize the thermal response of the embedded MCR by heating it up and the temperature ranging from room temperature 23°C to 46°C is measured by a thermocouple (Accuracy 0.1°C, TES-1310, Type K, TES Electrical Electronic Corp.). The spectrum and temperature are recorded when both of them are stable for several minutes.

Figure 4 displays the resonance spectra at three different temperatures 23.5°C, 25.5°C and 27.6°C. As the temperature increases the resonance wavelength shifts to longer wavelength. Figure 5 shows the measured resonance wavelength shifts (Δλ) on temperature (T) from 23°C to 46°C. A linear fitting is used across the entire calibration range. The average sensitivity of the device is ~5.8pm/°C and this result shows that the embedded MCR has excellent temperature stability. So far, there are few papers investigating the temperature issues of embedded MCRs, only Ref. [15] reports a temperature sensitivity of ~300pm/°C for a ~1μm-diameter MCR embedded in EFIRON UVF PC-373. Our result is fifty times lower than it, and also comparable with recent results on the athermal silicon-on-insulator ring resonators (~5pm/°C) [20]. Lower sensitivity can be obtained in a MCR with the ideal microfiber size by improving the fabrication technique on longer and more uniform microfiber with precise radius control.

 figure: Fig. 4

Fig. 4 Transmission spectra of the embedded MCR at three different temperatures.

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 figure: Fig. 5

Fig. 5 Variation of the resonance wavelength in the embedded MCR as a function of temperature.

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4. Conclusion

In summary, we investigate theoretically and experimentally the thermal characteristics of a MCR embedded in Teflon with negative thermo-optic coefficient. The temperature dependence severely relates to the microfiber radius and it is possible to suppress the temperature dependence at a certain diameter. Our calculation shows that the ideal microfiber radius should be around 1.45μm. By embedding a three-turn MCR with ~3um-diameter microfiber in Teflon, it shows a low temperature sensitivity of < 6pm/°C in the room temperature range, almost fifty times lower than the 1μm-diamter MCR embedded in EFIRON UVF PC-373. There are several possible reasons on the difference between the design and experimental results: we cannot control the microfiber diameter precisely, our microfiber is not perfectly uniform and the theoretical model ignores the thermal expansion effect. But our experimental results show that the ideal microfiber for temperature insensitivity must be close to 3μm-diamter. If we can control the fiber radius more precisely, we can test a serial of MCRs with different diameters near 3um, and then find the best diameter. These results are expected to be applied in fabricating temperature-insensitive MCR based filter, refractive index sensor [11,2123], etc.

Acknowledgment

This work is supported by National 973 program under contract No. 2010CB327803, 2011CBA00200 and 2012CB921803, NSFC program No. 11074117 and 60977039, the Fundamental Research Funds for the Central Universities. The authors also acknowledge the support from the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD).

References and links

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Figures (5)

Fig. 1
Fig. 1 (a) Variation of n eff / n MF (solid line) and n eff / n LP (dashed line) as a function of the microfiber radius. (b) Variation of the estimated sensitivity as a function of the microfiber radius, only considering the contribution from thermo-optic effect. Red area II is the temperature insensitive area where |S|< 5pm/°C.
Fig. 2
Fig. 2 Microscope pictures of a MCR (a) wrapped on a rod (b), (c) before and (d) after embedded in Teflon. (b) and (c) are taken from different sides. The microfiber and rod radii are ~1.5 and 500μm, respectively.
Fig. 3
Fig. 3 Transmission spectrum of the embedded MCR onto a 1-mm-diameter support rod in the range from 1545 to 1547 nm.
Fig. 4
Fig. 4 Transmission spectra of the embedded MCR at three different temperatures.
Fig. 5
Fig. 5 Variation of the resonance wavelength in the embedded MCR as a function of temperature.

Equations (4)

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2π n eff /λ r L= Constant
S= d λ r / dT = S TOE,MF + S TOE,LP + S TEE,MF + S TEE,LP { S TOE,MF = ( λ r / n eff ) σ MF ( n eff / n MF ) S TOE,LP = ( λ r / n eff ) σ LP ( n eff / n LP ) S TEE,MF = ( λ r / n eff ) α MF ( n eff +r n eff / r ) S TEE,LP =γ α LP λ r
σ LP n eff n LP = α MF ( n eff +r n eff / r )+ σ MF n eff n MF +γ α LP n eff σ MF n eff n MF
FSR= λ r 2 / n eff L
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